Numerical Analysis and Fabrication of Battery Holder for Two Wheelers

Sabarinathan, V and Vivek Ram, R and Chethan, K N and Mahesha, G T (2021) Numerical Analysis and Fabrication of Battery Holder for Two Wheelers. Journal of Advanced Research in Fluid Mechanics and Thermal Sciences, 78 (2). pp. 114-131. ISSN 2289-7879

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The high-performance plastics usage is increasing in the automobile field because of its advantages over other metals and alloys. Corrosion resistance, light weight, low cost, flexibility in design are the major advantages of plastics above the conventional metallic materials. In this paper a metal version component converted into plastic version in order to increase efficiency, reduce the overall cost of a two-wheeler and to improve the production rate of component. Different types of material such as PP + 15% TALC, PP + 30% GF, PP + 30% TALC, Nylon 6 + 15% GF, Nylon 66 UF, Nylon 6 UF, Nylon 66 + 30% GF, ASA LI941 and ASA LI913 tested for 10,000km road test, vibration test and fitment test. An injection moulding used to produce the component and ‘Mouldx3D’ software was used for mould flow analysis and other simulation. The different parts of injection moulding tool made up of C45, P20 and D2 materials. Among different materials, ASA LI913 was selected since it has better weather resistance than others and the impact strength matched to metal version component. Finally, it was found that the cost of the component made of Plastic considerably less than same component made of metal.

Item Type: Article
Uncontrolled Keywords: Plastic materials; Injection moulding; Conversion of metal to plastic; ASA Materia
Subjects: Engineering > MIT Manipal > Aeronautical and Automobile
Depositing User: MIT Library
Date Deposited: 06 Mar 2021 05:20
Last Modified: 06 Mar 2021 05:20

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